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Fatigue Testing And Certification
Fatigue engineering is subject to uncertainty, and data from well executed tests are used to validate conclusions made by analysis and to provide a basis for structural certification. Our staff have extensive experience in testing materials and components under slowly varying, static loads, and under rapidly varying cyclic loads. Tests under static loads are used to assess material properties or to assess the load-deformation behavior of structural components. Tests under cyclic loads provide time to crack initiation, time to failure, or measurements of crack growth over time. We have extensive experience in measuring fatigue crack growth behavior in metallic materials. Past programs have measured crack growth with microscopy and photogrammetry at the surface, cracked area with direct current potential drop, and through-thickness crack profiles with quantitative fractography. By assessing crack growth with a variety of experimental methods, we enable robust analysis validation for cases of complex cracking. Our capabilities in fatigue engineering allow for careful design of a fatigue test program. Whether the tests use constant amplitude loading or an irregular loading spectrum, we specialize in engineering the test that meet your needs. Much of our experience is in non-standard test programs, which require engineering to optimize the test setup. Few others match our capability and experience in fatigue test engineering.
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Ultrasonic Angle Beam Probes For Weld Seam Testing
SONOSCAN W
The ergonomic angle beam probes for Non-destructive Testing (NDT) from the SONOSCAN series inspect metals for cracks and inclusions. In the metal industry they are mainly used for weld seam testing. Our SONOSCAN probes are powerful, robust ultrasonic transducers which can be connected to all standard ultrasonic testing gauges.
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Class 1 Integrating Sound Level Meter
Castle Sonus GA116I
The Castle SONUS GA116I is a feature packed instrument that is fully compliant with IEC 61672-1:2002 Class 1, and IEC61252: 1993. This meter gives simultaneous Leq (rms. average) personal exposure (LEpd) and peak measurement for assessments to the Control of Noise at Work Regulations 2005. It has a high-specification, Class 1 measurement microphone and is cased in tough, crack resistant ABS plastic.
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Sapphire Defect Laser Probe and Glasses
LP-100
Easy to use and portable■ low price with long lifetime■ can be used to detect many defects, like micro crack, bubbles, impurity, crystal subgrain■ When the laser go though the crystal, if it is monocrystal the light should be scattering, in macro it should be white.
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Wet Film & Powder Thickness
When applying a liquid coating, by measuring the uncured film thickness, it is possible to determine the eventual dry film thickness. Applying too much coating wastes time and materials. It can also affect the performance and finish of the product. Too much wet film can cause the coating to crack as it cures; too little coating increases the risk that the substrate will not be sufficiently protected, leading to rust spots.
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Roughness Testers
Roughness is an important parameter when trying to find out whether a surface is suitable for a certain purpose. Rough surfaces often wear out more quickly than smoother surfaces. Rougher surfaces are normally more vulnerable to corrosion and cracks, but they can also aid in adhesion. A roughness tester is used to quickly and accurately determine the surface texture or surface roughness of a material. A roughness tester shows the measured roughness depth (Rz) as well as the mean roughness value (Ra) in micrometers or microns (µm). Measuring the roughness of a surface involves applying a roughness filter. Different international standards and surface texture or surface finish specifications recommend the use of different roughness filters. For example, a Gaussian filter often is recommended in ISO standards.
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Torque Multipliers
Mountz torque multipliers make tough nuts easy to crack. They boost productivity, giving your workers the power to quickly turn the large fasteners found in the aerospace, transportation, mining, marine, oil/gas, and power generation industries. Mountz torque multipliers can improve process control compared to less controlled options, like impact drivers, and they guarantee quality of work. They generate less reaction torque than impact drivers as well, protecting your workers and their projects from harmful hammering. Electric and pneumatic torque multipliers are also much faster than hydraulic ratchets, helping you get more work done in less time. To top it off, they’re quiet, reducing the din of the workplace and helping to prevent hearing-related injuries.
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Automatic Type Cupping Testing Machine
GWB-60C
Jinan Testing Equipment IE Corporation
The digital cupping tester is mainly used in the test of metal sheets and thin strips. The automatic cupping testing machine can test the plastic deformation performance of the sheets and thin strips. The automatic cupping testing machine meets the requirement of international GB/T 4156-2007 "Metal Material Sheet and Thin Strip Erichsen Cupping Test". Adopting a hydraulic clamping and hydraulic stamping composite oil cylinder, the cupping tester automatically shuts down when a test sample has crack, so as to facilitate the observation of crack. With peak value memorizing function, the cupping tester can automatically memorize the maximal stamping force and the maximal deformation depth. A turning type clamp ensures the convenient replacement, assembling and disassembling of a punch and a test sample.
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Ultrasonic Flaw Detector
MFD350B
Based on ultrasonic principle, digital ultrasonic flaw detector MFD350B with 320*240 TFT LCD, it can test, orient, evaluate and diagnose various flaws such as crack, lard, air hole in workpiece’s interior swiftly and accurately without any destruction. It can be used in Laboratory as well as in engineering filed. With range of 0-6000mm, it can meet the requirement for general defect inspection in manufacturing industry, metallurgical industry, metal processing industry, chemical industry and so on. Low power design with large capacity and high performance lithium battery module, it can be long standby for months. High quality with low price, it is the first choice for the practical economic model for ultrasonic testing equipment.
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Endoscopes and Cameras
PeakTech Prüf- und Messtechnik GmbH
Is used to locate objects such as connection terminals, electronic components, break points, constrictions, cracks or components at hard-to-reach, hidden locations. This video endoscope camera offers a variety of excellent technical properties, such as the detachable monitor connected by video cable or the high-resolution camera with 6 dimmable LEDs for lighting, which can take photos and videos.
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Non Destructive Testing (NDT)
NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Thickness and Flaw Inspection
MultiScan MS5800
Eddy current testing is a noncontact method used to inspect nonferromagnetic tubing. This technique is suitable for detecting and sizing metal discontinuities such as corrosion, erosion, wear, pitting, baffle cuts, wall loss, and cracks in nonferrous materials.
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Compact Tension Grips
These compact tension grips are for plane-strain fracture toughness tests of metallic materials. Fracture toughness testing involves applying static loads to a notched sample to investigate brittle crack propagation and fracture conditions.
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Crack Detectors
GAOTek offers a large selection of crack detectors which are affordable, easy to operate and user-friendly. For some industries such as aviation, civil, infrastructure and space technology, even the slightest crack can lead to risks of hazards. There have been cases in the past where projects costing billions were destroyed in seconds due to a minute crack on the surface of the body. GAOTek provides trustworthy devices with various features that are helpful in detecting the smallest crack on an object.
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Fatigue Test and Analyzer
Fatigue Testing and AnalysisFatigue is the progressive and localized structural damage that occurs when a material is subjected to cyclic loading. Continued cycling of high-stress concentrations may eventually cause a crack which propagates and results in leakages.
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Photostability and NDT Radiometer
R203
Most drugs and pharmaceutical compounds are required to be tested for their photostability under prolonged exposure to visible and ultra violet light.Additionally, when using fluorescing dyes in crack detection the ambient visible light levels and the intensity of the ultra violet source have to be controlled.
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Front and Back Side Topography Defect Detection
LIGHTsEE
High throughputNanometer range vertical sensitivitySimultaneous double side inspectionNanotopography and Topography measurementDetection of Slip lines, particles, Hairline cracks, SOI voids, Comets, EPI defects…Compliant with thin or thick wafers, taiko wafers, highly warped wafers
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Instrumented Pendulum Impact Testing System
JB(INSTRUMENTED)
Jinan Testing Equipment IE Corporation
JB-450I/750I Instrumented Pendulum Impact Testing Machine is equipped with high precision instrumented strain-gauged striking edge & high-speed data acquisition system. This instrumented test system can measure the force of a test specimen during an impact event. Then, the instrumented test data can be used to calculate the energy absorbed by the test specimen. In addition, the crack initiation and arrest loads can be used in fracture mechanical models.
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Special Use Sensors
Structures can, and do, break, and this may be important and sometimes dramatic. It’s critical to determine whether a particular object made from a particular material can carry a particular load. If a true stress is ignored, the cost of not acting is usually far higher than the cost of dealing with the problem earlier. A good example is in ductile materials. The crack moves slowly and is accompanied by a large amount of plastic deformation around the crack tip. The crack will usually not extend unless an increased stress is applied. Geometrical irregularities, such as cracks, sharp corners and holes – which many times are ignored – may raise the local stress.
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Crack Width Ruler
The range also includes gauges used for the measurement of crack width in concrete and other structures.
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Ultra-sonic Test System
V-Meter
The V-Meter is an advanced ultrasonic, pulse-velocity test system widely used for quality control and evaluation of concrete structures. It can identify non-homogeneous conditions such as voids, cracks, honeycombs and frozen concrete.
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Fully Automatic Eddy Current Crack Test System
ROTO-PUSH
Foerster Instruments, Incorporated
The ROTO-PUSH test station, which is integrated in production lines, serves to test cylindrical components for cracks in the liner surface. The testing configuration has to be rotated for automatic crack testing. After the test, the test pieces are sorted and separated. The continuous test run ensures a high testing rate, which increases profitability.
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X-Ray Inspection
X-ray inspection systems are used wherever defects need to be detected by non-destructive means. The spectrum of use is broad and ranges from quality controls for complex assemblies, to the testing of materials for cracks and air inclusions, to foreign matter inclusions and shape deviations. The trend toward miniaturization, higher packing densities, and the relocation of components to the interior of the assembly require precise X-ray inspections that detect hidden defects quickly and reliably. X-ray systems from Viscom are used for the inspection of series assemblies as well as sampling and prototype controls. They take care of typical inspection tasks in concealed areas such as void controls, THT filling level measurements, and HIP inspections. At the same time, the systems reliably determine defect features such as coplanarity and polarity – at high inspection speeds and in a cost-effective way.
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IEPE Impact Hammers
Our range of general purpose IEPE impact hammers offer a range of great cost effective solutions for a majority of applications requiring the excitation of a structure. The most common application being Modal testing whereby the structure is excited using the impact hammer and the response of the structure is measured using accelerometers. However instrumented hammers can also be used for crack detection and other structure related investigations.
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High-Power Cinema Subwoofer
X-800C
The X-800C subwoofer supports full-range cinema speakers with 1,240 watts of visceral low-end punch, for bone-shaking bass in every seat. It delivers supreme power, intelligibility, and clarity in the 20–200 Hz range—reproducing the deepest rumbles and the sharpest thunder cracks with ease.
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Inspection System for Die Casting
X-eye 7000BS
Appropriate for medium•large size component inspection and detecting surface structure and defects(inside voids and cracks etc).Due to high-energy, high-power Micro-focus X-ray Open Tube, maintenance cost's reduced significantly and enables long-term use with only replacing consumables.Customization is available with selecting main parts by customers depends on their needs for size and material.
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Fatigue Test Machines
The new DMA+ series instruments are dynamic testing machines based on a brand new concept and dedicated to analysis of viscoelastic properties (DMA) and to fatigue tests of advanced materials and industrial components, as well as to the follow up of crack growth.
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Ozone Climatic Test Chamber
The Ozone Test Chamber provide an effective solution to the testing of products for resistance against ozone degradation in a controlled environment. These test chambers function as static tensile test chambers as well as Rubber Test Chamber and are often used for studying static tensile deformation of various manufactured goods in the presence of ozone. The equipment works by exposing the test samples to uniform concentrations of ozone at constant temperatures and relative humidity in a sealed air environment. Under these conditions, the products undergo the process of corrosion which can be observed in the form of surface cracks and changes in other properties.
